Induction heat treatment includes induction hardening, induction tempering and induction annealing. Induction heat treatment system combines hardening and temping process with induction heading for high productivity and optimal treat result. Application of induction heat treatments system are chain, bar, screw bar, tube and pipe. Induction Annealing machines mainly be employed in annealing of stainless steel parts,pipes, and other workpieces.
INDUCTION ANNEALING
Induction Annealing is one of the heat treatments, different from hardening, annealing cools the material slowly under natural temperature after high-temp heating process. The purpose of annealing is relieving the stress of material to make it toughness and ductile.
- The advantage of induction heating for annealing process is the effective and precise heating control. It could properly adjust the heating power and duration to meet specific requirement on balance of harden and toughness. Moreover, induction annealing could apply the annealing process in whether entire workpiece or part of it, induction annealing treatment for seam in welding.
- Our Induction annealing Equipment is widely applied in appliances, tools, tube and pipe production.
Quick Detail:
| Name | 160KW Induction Heating Machine for Stainless steel online annealing | Application | Stainless steel online annealing |
| Work power | 340V-430V | Out power | 160KW |
| Product size | main : 1000x695x1100mm | Certificate | CE,SGS |
| | transformer : 870x430x750mm | | |
Specification
| Model | GYS-160AB (Three phase) |
| Work power | 340V-430V |
| Maximum input current | 240A |
| Output power | 160KW |
| Fluctuating frequency | 10-50KHZ |
| Output current | 400-6500A |
| The flow rate of cooling water | 0.08-0.16Mpa 15L/Min |
| Water temperature protection point | 50C |
| Product size | main : 1000x695x1100mm |
| transformer : 870x430x750mm |
| Net weight | main : 155kgs |
| transformer : 95kgs |
Advantages of induction heat treatment machine:
1. Fast heating: the minimum rate of heating is less than 1 second (rate of heating is available for adjustment and control).
2. Wide coverage of heating: it can be used to heat various metal parts (replace removable induction coil as per different operating switches).
3. Easy installation: it can be used once it is connected with power source, induction coil as well as water supply pipe and rising pipe; it is small in size and light in weight.
4. Easy operation: you can learn to operate it within several minutes.
5. Fast start-up: it can be started to perform heating operation on condition that water and power supply is available.
6. Low power consumption: As compared with conventional vacuum tube high frequency equipments, it can save the power by approximately 70%. The smaller the size of the work piece is, the lower power consumption would be.
7. High effectiveness: it has such features as uniform heating (it is applicable to adjust the spacing of the induction coil to ensure the appropriate temperature as required by each part of work piece), fast warming and limited oxic horizon, and can guard against any waste after annealing.
8. Comprehensive protection: it has such functions as overpressure, over-current, overheat and water shortage alarm indications as well as automatic control and protection.
9. Controllable temperature: it is applicable to control the temperature for heating work pieces as per the preset heating time, and thereby control the heating temperature at a certain technical point.
10. Comprehensive full load design: it can work continuously for 24 hours.
11. Small size and light weight: it has a weight of only several dozens of kilograms, of which, the limited floor space can effectively save the workshop space.
12. Elimination of high voltage: it requires no step-up transformer which may produce approximately ten thousand voltage, and thus can ensure the maximum safety.
